The practical operating platform for steel & metals

From casting to rolling, forging, and more, Guidewheel connects machine data, helps guide your team to the highest-value next action, and helps you make more money with the equipment and people you already have.

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From implementation to our current state, there has been tremendous support from the Guidewheel team. They listened to concerns, adapted to suit the needs of our organization and continuously follow up.

Connect every machine. Guide the next action. Amplify what works.

Minimize controllable downtime
Downtime Reduction

Minimize controllable downtime

See press, shear, and roll-former stop patterns alongside the reasons your team records. Use the shared evidence to investigate recurring faults and prioritize the production time worth recovering first.

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Production Efficiency

Maximize your current capacity

Streamline changeovers, improve run speeds, and push more product through your lines without adding equipment.

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Boost output without new equipment
Keep teams focused and accountable
Team Alignment

Empower your teams to succeed

Your team already knows the plan. Guidewheel shows what is happening on every line right now, across casting, rolling, finishing, and more, and what to do about it before the P&L tells you.

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Continuous Improvement

Scale what’s working best to every site

Take what works at one plant to every plant. With one shared record from melt to machining, you can decide where to add capacity, move work between sites, and set lead times with real numbers.

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Scale what’s working best
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Case Studies

How steel & metals manufacturers have improved their operations with Guidewheel

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INTEGRATIONS

Connect to your systems, your way

FactoryOps is designed to fit seamlessly into your operations. Our integrations make it easy to connect real-time machine data with the systems you already rely on.

... and many more!

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FAQ

Frequently Asked Questions

What steel & metals processes can Guidewheel monitor?

Guidewheel connects casting, rolling, forging, machining, and finishing equipment. Sensors connect to each machine's power cable, using a starting configuration that need not require PLC integration, with site requirements confirmed. Installation is planned around site safety and operating requirements.

How does it help prevent costly downtime?

It catches press misfeeds, shear stoppages, and roll-former faults early, so teams can prevent hours of lost production and direct resources to the most costly issues.

Does it work on older, heavy equipment?

Yes. Non-invasive clip-on sensors work on suitable equipment that draws current, regardless of age or manufacturer.

How quickly can we scale across our plant?

Deployment timing depends on equipment, safe access, connectivity and the agreed scope. Our team helps plan installation, validate the signals and make the first useful data part of daily decisions. One steel customer brought 30 machines online in under a month.

Ready to take your operations to the next level?

Let’s talk about your lines. Our team helps you put the data to work. Our team works by your side to find early wins and helps review the results.

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